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JUKI RS-1XL Pick and place system

JUKI | Modular Mounter

RS-1XL

The ultimate all-in-one mounter for high speed and versatility.

The RS-1XL combines the advantage of the RS-1R with the possibility of assembling printed circuit boards up to 560 mm wide (RS-1R: max. width 370 mm). The machine combines the properties of a chip shooter with a mounter for large components. There is no need to purchase a special machine type.

Is this system right for you?

Let our expert team guide you in choosing the perfect system for your needs.

The JUKI RS-1XL is a high-speed, multifunctional SMT (Surface Mount Technology) placement machine, designed to deliver exceptional flexibility and efficiency in electronics manufacturing. This advanced model is capable of handling a broad range of component sizes, from ultra-small 0201 chips to larger, more complex parts.

The RS-1XL features a dynamic, self-adjusting head that automatically adapts to different production requirements, ensuring precise placement and minimising downtime for changeovers. With JUKI’s intelligent recognition system, it provides high accuracy and reliability, making it ideal for both high-mix and high-volume production lines.

The RS-1XL combines speed, accuracy, and ease of use, offering manufacturers a versatile solution for optimising productivity while maintaining quality.

 

Basic Features
  • Class leading speed, up to 47,000 cph
  • Newly developed “Takumi Head” with changing recognition sensor height
  • Optimum line balance and highest throughput
  • Wide component range from 0201 (metric) to large connectors and ICs
  • Optimal for LED placement

Elevate your production with JUKI Pick & Place systems.

Feature 1

Class leading speed, up to 47,000 cph

Maximum speed of up to 47,000 cph*. This is made possible by a revolutionary head design that reduces the travel time and distance for every placemen.

New RF feeders are smaller, thinner, and lighter
The new RF feeders are smaller and lighter, but still maintain the same high degree of positional accuracy. The thinner width allows up to 112 feeder inputs.

Feature 2

Self-Optimising Smart Head

“Takumi head” that automatically optimises it’s height between 6 different positions based on component height. Tact time is optimised by keeping the head as close to the PCB as possible for the components placed.

New Dynamic Height 8 nozzle placement head automatically adjusts height to optimise placement speed.

This head adjusts automatically based on the components to be placed from 1mm to 25mm in 6 different positions (1, 3, 6, 12, 20, 25mm).

Feature 3

Optimum line balance and highest throughput

Changing the RS-1R functionality does not require head replacement.
The revolutionary design self-optimises based on the production requirements.
The RS-1R can reduce the workload on high speed. A line with two or more RS-1R’s can adjust to a wide variety of production requirements from high speed to high flexibility.

New Dynamic Height 8 nozzle placement head automatically adjusts height to optimise placement speed.

This head adjusts automatically based on the components to be placed from 1mm to 25mm in 6 different positions (1, 3, 6, 12, 20, 25mm).

Feature 4

Nozzle traceability function (Optional)

RFID tags are mounted on each nozzle to improve control and traceability. Nozzle maintenance can be monitored and traceability of performance is maintained.

Feature 5

Large Nozzle ATC (Optional)

Changeable ATC plate supports nozzles up to 7x28mm. Large nozzles for large or heavy components are available.

Feature 6

Wide component range from 0201 (metric) to large connectors and ICs

RS-1R supports components from 0201* (metric) up to 74mm square or 50×150 rectangular parts. Component height up to 25mm.

Feature 7

Optimal for LED placement

High-precision placement of diffusion lenses. RS-1R can use either vision or laser centring for diffusing lenses, depending on the component requirements. A wide range of lens styles can be placed.

Long PCB Support

Up to 650 x 370mm with single clamping.
Up to 950 x 370mm with dual clamping, or up to 1200 x 370mm with optional conveyor extensions.

JUKI RS-1XL
Board size50×50㎜~650×560㎜
Component height25㎜
Component size0201*1~□74㎜/150×50㎜
Placement speed
Optimum42,000CPH
IPC985029,000CP
Placement accuracy±35μm (Cpk≧1)
Feeder inputsMax. 112*2
Power supplyAC200 ~ 415V*3 .3-phases
Apparent power22 kVA
Operating air pressure0.5±0.05 Mpa
Air consumption200L / min
Machine dimensions (W×D×H)*2,109×2,000×1,440 ㎜
Body weight1,850 kg

Optimise precision and performance with JUKI pick & place systems.

JUKI Automation Systems

JUKI is globally recognised as a premier manufacturer, leading the industry with unmatched precision and groundbreaking innovation in advanced Pick and Place systems.

JUKI is globally recognised as a premier manufacturer of Pick and Place systems, revolutionising the surface-mount technology (SMT) landscape with unparalleled precision and innovative solutions. With a legacy of excellence and a track record of pioneering advancements, JUKI has become a cornerstone for the world’s leading OEMs and contract electronics manufacturers.

JUKI’s core competency lies in developing sophisticated systems that deliver exceptional accuracy, flexibility, and efficiency. By continually pushing the boundaries of what’s possible in Pick and Place technology, JUKI remains a trusted partner in achieving superior manufacturing outcomes and maintaining competitive advantage in the fast-paced electronics industry.

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