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PDR Rework IR-E6 BGA-SMT Rework Station for XL PCBs

PDR | IR BGA Rework Station

IR-E6

BGA/SMT Rework Station for XL PCBs

The PDR Rework IR-E6 BGA/SMT Rework Station is a state-of-the-art solution designed for the rework and repair of large printed circuit boards (PCBs). Engineered for efficiency and precision, the IR-E6 is equipped with advanced infrared heating technology that ensures uniform heat distribution, making it ideal for soldering and de-soldering complex components, including Ball Grid Array (BGA) and Surface Mount Technology (SMT) devices.

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The PDR Rework IR-E6 BGA/SMT Rework Station is a state-of-the-art solution designed for the rework and repair of large printed circuit boards (PCBs). Engineered for efficiency and precision, the IR-E6 is equipped with advanced infrared heating technology that ensures uniform heat distribution, making it ideal for soldering and de-soldering complex components, including Ball Grid Array (BGA) and Surface Mount Technology (SMT) devices.

This versatile rework station features a spacious work area and adjustable tooling, accommodating XL PCBs with ease. Its user-friendly interface allows operators to programme and monitor temperature profiles, ensuring optimal reflow conditions for various components while minimising the risk of damage to sensitive circuits.

The IR-E6 is designed for rapid setup and operation, streamlining the rework process and enhancing productivity in electronics manufacturing environments. Additionally, it includes integrated safety features and high-quality construction, ensuring reliability and longevity in demanding production settings.

By utilising the PDR Rework IR-E6, manufacturers can achieve consistent results in PCB repair, reducing downtime and improving overall efficiency in their assembly processes. Whether handling complex repairs or routine maintenance, the IR-E6 stands out as an essential tool for any electronics repair facility.

IR Rework station for all BGA/SMT components.

Features

  • Gantry Mounted Advanced Focused IR component heating
  • Large Quartz IR PCB preheating with 3 zones
  • 24”/620mm PCB Capacity
  • Split Beam prism system for simultaneous PCB/component viewing
  • Precision Components Pick and Placement up to 10um
  • Precision PCB handling
  • Component Nest/Flux Application Facility
  • Closed Loop Non-Contact Temperature Sensing
  • Advanced Automatic Thermal Process Control
  • Reflow Process Observation Camera
  • PCB Forced Air Cooling

Technical Detail

Bench Area: 2000mm (w) x 1000mm (d)
Weight: 100kg
Warranty: 2 years
Voltage Frequency: 208-240 volts 50/60Hz, up to 3KW
Top Heater Power: 150W Focused Infrared up to Ø70mm Spot
PCB Preheater Power: 4000W Dark IR
PCB Preheater Heating Area Size: 19.6 x 9.4”/500 x 240mm
Number of PCB Preheater Zones: 3 Zones
Spot Size Included: F700 (Ø 25-70mm), F200 (Ø10-28mm)
Component Placement: Split Beam Prism Alignment/x50 Magnification
Placement Accuracy: Up to 10um
Component Temperature Sensing: Non-Contact IR Sensor
PCB Temperature Sensing: Non-Contact IR Sensor
Max PCB Size: 18 x 24”/460 x 620mm
Max Component Size: 2.1 x 2.1”/55 x 55mm
Min Component Size: 01005
Reworkable Area: 11.9” x 20”/304 x 508mm
Number of TC Channels: 4
Operating Software: PDR’s Thermoactive Software Suite suitable for Windows 10+

Accessories

PDR Lens Attachments
AC-F150 F150 (Ø4 – 18mm spot size)
AC-F400 F400 (Ø12 – 35mm spot size)


PDR Micro Component Kit

UGMC01 PDR Micro Component Kit (F150 lens attachment, low profile pickup head, SP03031:SP03030:SP03049 pick-up tips)


Spares Kits

AC02009 Consumables kit (lamp+socket, gel flux, roll 25mm black tape, vac cup, springs, O rings)
AC02008 Consumables kit (lamp+socket, gel flux x 2, roll 25mm black tape, vac cup, springs, O rings, Lens No1, Cold Mirror)

Solderpaste Print Part System
PDRPP01 Print Part System
PDRPP02 Print Part System Additional Stencil


PDR Reball Kit

PDRRB01 PDR BGA Reball Set (BGA foil & frame, paste foil & frame, hi-temp esd nest, squeegee blade)
PDRB02 PDR BGA Reball Additional Component Set

Other
SP05029 Laser Alignment Tool
SC020 Controller & Sensor Calibration Check Kit
SP05017 PCB Sensor Contact Probe

The benchmark for soldering and desoldering quality.

PDR Rework

PDR Rework Systems offer a comprehensive range of equipment specifically engineered for effective PCB rework, including advanced soldering tools, desoldering systems, and inspection equipment. With a focus on innovation, PDR’s products are designed to handle a variety of rework applications, from simple component replacement to complex BGA (Ball Grid Array) repair.

The PDR rework systems are equipped with state-of-the-art technology that ensures precise temperature control, allowing for optimal soldering and desoldering processes without damaging sensitive components. This capability is crucial in today’s fast-paced manufacturing environment, where efficiency and quality are paramount.

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