The patented OvenRIDER NL 2+ travels through your oven with a M.O.L.E. thermal profiler inside collecting data for analysis and SPC charting. A combination of thermal and process sensors measure oven performance, delivering consistent data that can be used to identify modest trends which may be developing, or serious conditions that have already arrived. Simple PCB profiling cannot detect all the subtleties which can have a profound effect on PCB production quality.
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ECD | Machine Quality Management
OvenRIDER NL 2+
Convection reflow oven verification.
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Features
Process Sensors
Three high mass pucks measure the effect of convection to drive heat evenly into a product. Each oven zone reports a Process Delta to verify convection consistency for SPC. This detects a failed fan, restricted vent or incorrect oven convection setting.
Ambient Sensor
Three exposed fast response thermocouples average the center 70% of the measured air temperature in each zone to verify consistency for SPC. This detects a failing heater or wrong oven setting. The NL 2+ pallet design offers added protection from accidental damage.
Speed Sensors
Front & Rear Speed Sensors define process origin and conveyor speed with rail-mounted ‘Start’ magnet. Belt speed verified for consistency (SPC).Detects the wrong oven setting or maintenance requirement.
Zone Sensor Light
There is an LED porthole on the top of the barrier cover that illuminates when the OvenRIDER NL 2+ detects zone boundary. This LED is powered by a replaceable 3.6 volt ½ AA lithium battery.
Rider Indicator
The Rider LED Indicates when SuperM.O.L.E. Gold 2 is connected to a OvenRIDER NL 2+ test pallet. And when connected to a M.O.L.E. EV6, a “RIDER“ symbol appears on the display. This also automatically sets the M.O.L.E.’s configuration.
Thermal Barrier
This barrier also is equipped with external insulation on the top and bottom, which provides the extra thermal protection needed for Lead-Free processes. This barrier is lowered 0.685” [17.40mm] into the plane of the pallet for extra oven clearance.
Simplify wave solder set up and ensures perfect repeatability,
Specifications
Physical
Length (Pallet): 452 mm [17.8 in]
Height (Thermal Barrier): 31.75 mm [1.25 in]
- 20.55 mm [0.81in] above conveyor chain
Width
- Standard: 167 mm [6.6 in], 305 mm [12 in], 458 mm [18in]
- Custom: >167 mm [6.6 in]
Weight
- 6.6”: 1.74 kg [3.84 lb], 12”: 2.81 kg [6.19 lb], 18”: 3.54 kg [7.8 lb]
Max. Operational Temperature (Pallet): 300°C [572°F]
Max. Operational Temperature (Thermal Barrier):
- 200°C (392°F) for 9.5min. / 230°C (446°F) 8 min.
System Kits
OvenRIDER NL 2+ Standard Systems
- E56-6836-05: 168 mm [6.6 in] wide pallet
- E56-6836-15: 305 mm [12 in] wide pallet
- E56-6836-25: 458 mm [18 in] wide pallet
OvenRIDER NL 2+ Custom System
- E56-6836-35: >167 mm [6.6 in] wide pallet
Pallet Sensors
6 Type K✹ (Process & Ambient)
✹Type K: Special Limits of error ±1.1 or ±0.004*T per ASTM E230/E230M-12, IEC 60584:2013 and ISA–MC96.1–1982.
Standard Kit description
OvenRIDER NL 2+ pallet
- Includes 6 sensors & thermal barrier
- 9”, 12”, & 18” widths
M.O.L.E. MAP Software
Quick reference guide
Carrying box
Deliver accurate and reliable thermal data.
ECD Thermal Profilers are engineered to deliver accurate and reliable thermal data, essential for optimising manufacturing processes. With a focus on precision and efficiency, ECD’s profilers help manufacturers achieve the ideal thermal profiles for their products, ensuring consistent quality and performance.
Their cutting-edge technology allows for detailed analysis of thermal cycles, enabling manufacturers to identify potential issues before they affect production. ECD’s thermal profiling solutions are utilised in various applications, including PCB assembly, where maintaining precise temperature control is crucial to achieving optimal soldering results.
