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Getech Automation GBR1200-HT Inline Router

Getech Automation | Inline Router

GBR1200-HT

Total Solution for High UPH Routing Operations.

The GBR1200-HT machine is designed to route (depanelize) PCBA panels with sizes up to 600mm x 400mm into individual PCBs.

The panels enter the machine by conveyor, are barcode verified, fiducially corrected and clamped. Using a top robot and a multi up gripper a maximum of 4 PCBs are gripped and routing is executed from beneath the PCB. The routed PCBs are moved to the machines offload location by a high speed linear motor drive system and placed. The offload location can be configured as flat belt conveyor, bridge axis, pallet/ tray conveyor or customer specific solutions. Using a high-resolution CCD camera and user-friendly Windows-based software allows users to program the routing paths in minutes.

There are no limitations in the number of programs stored. GBR uses heavy welded steel structure to ensure rigidity, stiffness and high performance. Good/Bad PCB sorting is an integral function of the machine with an internal Reject station for bad boards.

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    The GBR1200-HT machine is designed to route (depanelize) PCBA panels with sizes up to 600mm x 400mm into individual PCBs.

    The panels enter the machine by conveyor, are barcode verified, fiducially corrected and clamped. Using a top robot and a multi up gripper a maximum of 4 PCBs are gripped and routing is executed from beneath the PCB. The routed PCBs are moved to the machines offload location by a high speed linear motor drive system and placed. The offload location can be configured as flat belt conveyor, bridge axis, pallet/ tray conveyor or customer specific solutions.

    Using a high-resolution CCD camera and user-friendly Windows-based software allows users to program the routing paths in minutes. There are no limitations in the number of programs stored. GBR uses heavy welded steel structure to ensure rigidity, stiffness and high performance. Good/Bad PCB sorting is an integral function of the machine with an internal Reject station for bad boards.

    Total Solution for PCB Routing Operations.

    Feature

    • Full MES and CFX Compliance
    • Internal Vacuum and Filtration
    • Outfeed Options: Conveyor, Pallet, Tray or Test Fixture
    • 500W Spindle with Fully Automated Bit Changer.
    • Waste Disposal Either to the Right or the Back
    • Fiducial Alignment and Teaching Camera
    • Vision Check Post Routing
    GBR1200-HT
    Routing CapabilityNon-Routing Speed1000 mm/sec
    Routing Speed100 mm/sec max (depending on material, cutting quality & tool diameter)
    Repeatability±0.05 mm straight lines, curves, and interpolated profiles
    ManipulatorsConfiguration9 axis
    Manipulator MotorsAC brushless servo moto
    Manipulator Repeatability±0.02 mm
    Resolutio ±0.01 mm
    WorkstationDesignFixtureless - Bottom Routing, In-line
    Panel PositioningConveyor rail clamping (Top and Side) and Board gripping
    Panel SizeL600 x W400 single station conveyor: L400 x W400 w 2 stage conveyor
    Panel Thickness0.8mm to 6mm
    Panel Max Weight5kg. Individual PCB 1kg
    Component HeightTop Max. 20 to 38 mm subjective to tall components location
    Bottom components, Max. 17 mm (Other heights subjective to panel design,
    to confirm with Getech)
    Outside of 25mm radius of routing, Max. 30 mm
    Spindle SystemSpindle Motor0.5 kW spindle with ESD / Ceramic bearings
    Tool ChangeAutomatic tool change
    CoolingAmbient cooled
    Router bitShank size 3.175 mm (1/8”)
    High Output Gripper1,2,3 or 4 PCBs at a timePneumatic – Fixed Finger Pitch, auto gripper change.
    Dust Filtration SystemPower2 x 2.55 kW rotary vane vacuum blower
    Filtration 3 stage filtrations with disposable filter bag (10 microns)
    Vacuum LocationBottom vacuum on spindle
    Extraction Hose (x2) ID51mm(2”),L=4M
    Noise Level<78 dB
    Vision SystemVideo camerHigh resolution CCD video camera
    Fiducial mark verification/confirmation, Bad mark recognition
    ProgrammingSystem PlatformWindows ® based Industrial PC (Win 10)
    Product SetupVision assisted point to point manual teaching;
    Vision assisted editing function; Test-run
    Variable FunctionsBarcode support (1D or 2D), Autoloading of last product.
    Other options are available.
    Operation MonitorRouter BitTool life tracking, Tool breakage detection, Routed board count,
    Tool diameter check
    VacuumVacuum filter change alarm
    MachineMachine error history
    Conveyor SystemIncoming Conveyor (Lane 1)Belt type edge conveyor (Left to Right)
    Conveyor Width AdjustmentAutomatic (Front rail – Fixed, Back rail – Auto adjust)
    Conveyor Heigh940mm to 965mm (37” ~ 38”)
    Outgoing Conveyor (Lane 2)Flat Belt - exposed length of 640mm (default, options available)
    Lane 2 OptionsBridge axis, Customized pallet/tray conveyor, PCB dust cleaning,
    PCB flipping, Reject tray/conveyor, and other options according
    to customer demand
    CommunicationSMEMA
    Safety FeaturesE-stops, Spindle stop, Spindle motor overheat & Servo overload detection,
    Enclosed work area with safety doors
    Dimensions & Utilities Machine Size (W x D x H)1350mm x 2100mm x 1850mm
    Vacuum Tank Size (Ø x H)2 x 400 mm x 800 mm
    WeightApprox. 2000 kgs w/o tanks
    Power Supply3+N+E, 380~415V, 50 Hz or 3+E, 208~240V, 60 Hz; 10kW
    Air Supply6 bars, consumption 50 Nl/min

    Innovators in precision PCB depaneling for industrial automation.

    Getech Automation systems

    Getech Automation is a leading provider of advanced automation solutions tailored for the electronics manufacturing industry. Renowned for its innovative PCB depaneling and handling systems, Getech delivers exceptional quality and reliability across its product range, including inline routers, laser depaneling machines, and custom automation solutions. With a commitment to enhancing production efficiency and precision, Getech’s systems are designed to optimize the manufacturing process, reduce downtime, and improve overall product quality. Trusted by industry leaders, Getech continues to push the boundaries of automation technology, offering scalable solutions that cater to the evolving demands of modern electronics production.

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