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Getech Automation GBR1200 PCB routing machine

Getech Automation | Inline Router

GBR1200

Total Solution for PCB routing Operations

The GBR machine is designed to route (depanelize) PCBA panels with sizes up to 600mm x 400mm into individual PCBs.
The panels enter the machine by conveyor, are barcode verified, fiducially corrected and clamped. Using a top robot and a servo gripper the individual PCB are gripped and routing is executed from beneath the PCB. The routed PCBs are moved to the machines offload location by a high speed linear motor drive system, still held by the servo gripper. The offload location can be configured as flat belt conveyor, bridge axis, pallet/ tray conveyor or customer specific solutions.

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Description
The GBR machine is designed to route (depanelize) PCBA panels with sizes up to 600mm x 400mm into individual PCBs.
The panels enter the machine by conveyor, are barcode verified, fiducially corrected and clamped. Using a top robot and a servo gripper the individual PCB are gripped and routing is executed from beneath the PCB. The routed PCBs are moved to the machines offload location by a high speed linear motor drive system, still held by the servo gripper. The offload location can be configured as flat belt conveyor, bridge axis, pallet/ tray conveyor or customer specific solutions.
Using a high-resolution CCD camera and user-friendly Windows-based software allows users to program the routing paths in minutes. There are no limitations in the number of programs stored. GBR uses heavy welded steel structure to ensure rigidity, stiffness and high performance. Good/Bad PCB sorting is an integral function of the machine with an internal Reject station for bad boards.

Total Solution for PCB Routing Operations.

Features

  • Fixtureless Bottom Router
  • High Accuracy, High Quality Cuts
  • In-Line Solution L to R or R to L flow
  • Programmable Servo Gripper with Auto Finger Exchange
  • Auto Tool Change and Diameter Validation
  • Auto Product Change, Auto Width Adjust
  • Powerful Dust Extraction System
  • Post Cutting Ionized Secondary Cleaning Station
  • Post Cutting Dimension Check
  • Tray, Pallet and Conveyor Offload Options
  • Flexible or High Volume Configuration
GBR 1200
Routing CapabilityNon-Routing Speed1000 mm/sec
Routing Speed100 mm/sec max (depending on material, cutting quality & tool diameter)
Repeatability±0.05 mm straight lines, curves, and interpolated profiles
ManipulatorsConfiguration9 axis
Manipulator MotorsAC brushless servo motors
Manipulator Repeatability±0.02 mm
Resolution±0.01 mm
WorkstationDesignFixtureless - Bottom Routing, In-line
Panel PositioningConveyor rail clamping (Top and Side) and Board gripping
Panel SizeL600 x W400 single station conveyor: L400 x W400 w 2 stage conveyor
Panel Thickness0.8mm to 6mm
Panel Max Weight 5kg. Individual PCB 2.5kg
Component HeightTop Max. 70 mm
Bottom components, Max. 17 mm (Other heights subjective to panel design,
to confirm with Getech)
Outside of 25mm radius of routing, Max. 30 mm
Spindle SystemSpindle Motor0.5 kW spindle with ESD / Ceramic bearings
Tool ChangeAutomatic tool change
CoolingAmbient cooled
Router bitShank size 3.175 mm (1/8”)
Flexible Gripper1 PCB at a timeServo – Auto width adjust and Finger change
Dust Filtration SystemPower2 x 2.55 kW rotary vane vacuum blower
Filtration3 stage filtrations with disposable filter bag (10 microns)
Vacuum LocationBottom vacuum on spindle
Extraction Hose (x2) ID51mm(2”),L=4M
Noise Leve <78 dB
Vision SystemVideo cameraHigh resolution CCD video camera
Fiducial mark verification/confirmation, Bad mark recognition
ProgrammingSystem PlatformWindows ® based Industrial PC (Win 10
Product SetupVision assisted point to point manual teaching;
Vision assisted editing function; Test-run
Variable FunctionsBarcode support (1D or 2D), Autoloading of last product.
Other options are available.
Operation MonitorVacuumVacuum filter change alarm
MachineMachine error history
Conveyor SystemIncoming Conveyor (Lane 1)Belt type edge conveyor (Left to Right)
Conveyor Width AdjustmentAutomatic (Front rail – Fixed, Back rail – Auto adjust)
Conveyor Height940mm to 965mm (37” ~ 38”)
Outgoing Conveyor (Lane 2)Flat Belt - exposed length of 640mm (default, options available)
Lane 2 Options Bridge axis, Customized pallet/tray conveyor, PCB dust cleaning,
PCB flipping, Reject tray/conveyor, and other options according
to customer demand
CommunicationSMEMA
Safety Features E-stops, Spindle stop, Spindle motor overheat & Servo overload detection,
Enclosed work area with safety doors
Dimensions & UtilitiesMachine Size (W x D x H)1350mm x 2100mm x 1850mm
Vacuum Tank Size (Ø x H) 2 x 400 mm x 800 mm
WeightApprox. 2000 kgs w/o tanks
Power Supply3+N+E, 380~415V, 50 Hz or 3+E, 208~240V, 60 Hz; 10kW
Air Supply 6 bars, consumption 50 Nl/min

Innovators in precision PCB depaneling for industrial automation.

Getech Automation systems

Getech Automation is a leading provider of advanced automation solutions tailored for the electronics manufacturing industry. Renowned for its innovative PCB depaneling and handling systems, Getech delivers exceptional quality and reliability across its product range, including inline routers, laser depaneling machines, and custom automation solutions. With a commitment to enhancing production efficiency and precision, Getech’s systems are designed to optimize the manufacturing process, reduce downtime, and improve overall product quality. Trusted by industry leaders, Getech continues to push the boundaries of automation technology, offering scalable solutions that cater to the evolving demands of modern electronics production.

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