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Essegi Automation Pick to Light ISM 500

Essegi Automation | Pick to Light

Pick to Light

For various components in a single humidity-controlled space.

The intelligent dynamic warehouse able to satisfy the storage needs of the most varied types of components, thanks to its configurable structure.

In the ISM 500 Pick to Light system it is possible to insert 7/13/15″ reels, JEDEC trays, SMT and PTH tubes, screen printing frames and foils, printed circuits, PTH components, and much more

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Essegi Automation has developed an innovative system for intelligent management of various types of component storage through dynamic warehouses. The goal is optimising available space and ensuring complete material traceability.

Thanks to an integrated LED light system, ISM 500 Pick to Light guides the operator in the extraction and insertion of materials using a mobile device. The cabinet can be equipped with a dehumidification system capable of monitoring and maintaining the relative humidity below 5%, and it allows the management and tracking of external materials as long as they have a unique code.

Meets the storage needs of various types of components:

7/13/15″ reels, JEDEC trays, SMT and PTH tubes, screen printing frames and foils, printed circuits, PTH components

Guides the operator in the extraction and insertion of the material

Thanks to the PDA configuration, it guarantees the error-free management of the material inside the ISM500 warehouse and the external positions.

  • Through an acoustic system, the PDAs guide the operator by giving a positive or negative feedback on the material being handled
  • Through an LED system, the PDAs indicate to the operator which component is needed and must be extracted
  • The software ensures that the reserve rolls can remain inside the warehouse until the call from the line. The extraction of the reels at the last, allows the MSL components to last longer within a totally protected environment.
  • After scanning the UNIQUE code of the label, a series of information appears on the PDA display that can further guide the operator.

Control the humidity rate through the HCU 2.0 system

ISM 500 Pick to Light system is designed to guarantee a continuous air treatment cycle. It regenerates the absorbed air without waste and the humidity extracted from the accumulation is expelled into the external environment.

The HCU 2.0 system is equipped with:

  • 2 sensors: indoor/outdoor RH and indoor/outdoor temperature
  • Display to show the indoor/outdoor relative humidity and temperature

It can also handle components that are not inside the ISM500

ISM500 Pick to Light system is a small cabinet which, thanks to a software option, can manage and track the materials stored outside the ESSEGI Automation warehouses, inside traditional warehouses and shelving.

Check the external shelves or any other external position, as long as properly labelled (via barcodes). The software is able to identify and track the unique IDs stored in each location. It is mandatory to have a PDA to use external locations.

 

 

 

For various components in a single humidity controlled space.

Great variety of storage

Inside the IMS500 it is possible to store reels, microprocessor trays, SMT and PTH sticks, frames, screen printing foils and many other materials.

Wide choice of positions

Up to 640 different positions for 7/13/15 inch reels.

Zero error picking

To avoid errors in the withdrawal phase. Three LED lights indicate the exact position of the components to be extracted and a PDA reader reads the component code.

Dynamic storage, no waste

The components do not have a fixed and determined position but can be loaded in any free space available. In this way there is a dynamic management of the positions, and the maximum capacity is always reached. Without wasting space.

Maximum security lock

On request, electronic locks can be applied that allow access to components only to authorized persons.

Humidity control module

Like all ISM models, ISM500 can also be equipped with the humidity control module. The warehouse environment is always under control. And the humidity level is constantly under 5%.

Precise calculation of the “Floor life”

Thanks to the ISM software, the expiry date of each component is calculated and tracked with absolute precision. The software prevents the use of components whose period of exposure to humidity values greater than 5% has expired. In this way the expired components can be quickly extracted from the warehouse and taken to the oven for baking activities.

Essegi Automation Pick to Light ISM 500

ISM 500 –  Standard

Positions for 7″ reels, chip trays, splints etc
80 positions

Positions for 7″/13″/15″ reels, chip trays, splints etc
160 locations

Essegi Automation Pick to Light ISM 500

ISM 500 – 10 shelves

Positions for 7″/13″/15″ reels, chip trays, splints etc
400 positions

Essegi Automation Pick to Light ISM 500

ISM 500 – 16 shelves

Positions for cues etc
640 positions

Your smart warehouse for component management and storage

Essegi Automation logo

Essegi Automation is a leading provider of innovative automated storage and materials management solutions for the electronics manufacturing industry. With a focus on streamlining production workflows and improving efficiency, Essegi Automation specialises in the development of intelligent storage systems that ensure seamless component management throughout the entire production process.

Their flagship product line, the ISM (Intelligent Storage Management) Series, offers a range of advanced, automated storage cabinets designed to optimise the storage, retrieval, and handling of electronic components. These systems are engineered to reduce human error, minimise waste, and maximise productivity by providing fast, reliable access to components when and where they are needed.

Essegi’s automation solutions are highly configurable, allowing manufacturers to customise systems to meet their specific needs. The ISM UltraFlex storage units, for example, can adapt to varying reel sizes and types, while the ISM 500 and ISM 2000 models offer high-capacity storage options for large-scale operations. Each system is equipped with sophisticated software that integrates seamlessly with existing manufacturing processes, providing real-time inventory tracking and data analytics for improved operational control.

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