VT-S530

The industry's highest value full 3D-AOI system.

The Omron VT-S530 3D-AOI System provides Full 3D-AOI capability, High performance, Highest First Pass Yield, Zero Escape and lowest False Rejects amongst other strengths.

The OMRON VT-S530 series with Pre – Post Reflow configurations have been widely adopted in production lines where high value and quality control is required.

VT-S530 Series uses a combination of Phase Shift and Omron’s unique colour image processing technology called “colour highlight 3D shape reconstruction technology”, providing the highest accuracy in Solder Joint Inspection called ‘SJI’.

The technology available on the VT-S530 has been proven ultra-performant on the existing VT-S730-H with which it is sharing the new Image-Capture Module.

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Description

The VT-S530 provides Full 3D-AOI capability, High performance, Highest First Pass Yield, Zero Escape and lowest False Rejects amongst other strengths.

VT-S530 series with Pre – Post Reflow configurations have been widely adopted in production lines where high value and quality control is required. VT-S530 Series uses a combination of Phase Shift and Omron’s unique colour image processing technology called “colour highlight ™ 3D shape reconstruction technology”, providing the highest accuracy in Solder Joint Inspection called ‘SJI’.

The technology available on the VT-S530 has been proven ultra-performant on the existing VT-S730-H with which it is sharing the new Image-Capture Module.

Our team of specialists offer knowledge and expertise in your imaging process.

Features

Built Upon a History of Innovation and track record of High-Quality Solutions
High Speed Top View 12Mpix Camera with Telecentric Lens
Latest 3D Programmable DLP Projectors (25mm max Height Inspection)
Omron’s Unique Colour-Highlight Illumination Technology
Single / Dual Lane and Pre / Post Reflow configurations
Real 3D Image Technology for Component and High-Quality Solder Joint Inspection
Real-time Interactive 3D data feedback to the Programmer
View and edit samples of all parts on the board simultaneously (in real-time)
Process histograms are created automatically for all inspection tests and components
AI self-optimization tools can perform automated inspection logic and criteria changes
Real defect images can be stored in the library and used to improve the tuning process
Consistent and quantitative inspection tests and logic across all component types
Full 3D Data Processing and realization of Industrial 4.0 Smart Factory Solution
Industrial 4.0 connectivity with The Hermes Standard for Full M2M Connectivity.
Omron Q-upNavi: Combine SPI, AOI and AXI Inspection Result Data for True Root-Cause Process Analysis for Process Improvement.
Omron Q-upAuto: Advanced Manufacturing Analysis Combining Q-upNavi ‘Inspection Result Data’, with ‘Manufacturing Process Data’ for High Level Process Improvement.VT-S530 is the latest 3D-AOI technology providing versatility for the Highest Value Quality Solutions, combining Highest Capability and Speed on the market, for tomorrows production environments.

Specifications

Omron VT-S530
Dimensions	1180(W)×1640 (D)×1500(H) mm
Weight	Approx. 850kg
Power supply
Voltage	200 - 240VAC (single phase), voltage fluctuation range ±10%
Normal rated power	2.0kVA
Line height	900±20mm
Air supply pressure	0.3 - 0.6MPa
Operating temperature range	10 - 35°C
Operating humidity range	35 - 80%RH (Non-condensing)
Imaging system	12M pixel camera
Inspection principle	3D reconstruction through color highlight and phase shift technology
Image resolution	10μm/15μm
FOV	10μ: 40×30mm
	15μ: 60×45mm

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Absolute precision with OMRON's cutting-edge inspection systems.

OMRON Inspection Systems are industry-leading solutions designed to ensure the highest standards of quality and precision in electronics manufacturing. Their systems include Automated Optical Inspection (AOI), Solder Paste Inspection (SPI), and Automated X-ray Inspection (AXI), utilising cutting-edge image processing and machine learning algorithms to detect defects and inconsistencies with exceptional accuracy.

Designed for modern production lines, OMRON’s inspection systems are capable of identifying a wide range of defects, including soldering issues, misaligned components, and surface irregularities. They offer real-time monitoring and feedback, helping manufacturers improve production efficiency and reduce costly errors.

Known for their adaptability, OMRON’s solutions support a variety of production environments, from high-mix, low-volume operations to large-scale manufacturing. With intuitive user interfaces, high-speed inspections, and seamless integration into existing workflows, OMRON Inspection Systems provide manufacturers with the tools required to maintain strict quality control and drive continuous improvement.

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